The Teniente Converter is a horizontal steel barrel with submerged tuyere. This kind of primary smelting is basically used to produce blister copper or high grade matte in a continuous process combined with optimized energy balance. Dalmia GSB’s direct bonded MAG-Chrome Bricks are highly resistant to corrosion and infiltration caused by untreated flux.
These are the solutions for Teniente Converter:
DIRECT BONDED MAG-CHROME BRICKS with magnesia chrome sinters
CASTABLES & MORTAR MIXES
Special Features:
High resistance to thermal spalling and corrosion in tuyere zone
High resistance to corrosion and infiltration caused by untreated flux
In this horizontal converter, blister copper is produced. As it undergoes different thermo-mechanical and pyrochemical stresses, refractories used here need to have high resistance to liquid infiltration and hot erosion.
Dalmia GSB’s MAG-Chrome Bricks are highly resistant to liquid infiltration and hot erosion in the Tuyere Zone caused by high bath agitation.
These are the solutions for PS Converters:
DIRECT BONDET MAG-CHROME BRICKS
MORTAR MIXES
Special Features:
Resistance to liquid infiltration, thermal shock and thermo-mechanical stresses
High resistance to liquid infiltration and hot erosion in tuyere zone
Resistance to corrosion and infiltration of slag, matte and copper oxide
This converter operates in inclined position, which rotates about its horizontal axis for treatment of copper smelter anode slimes to recover precious metal content. These direct bonded Mag-Chrome Bricks are excellent resistance to heavy erosion.
These are the solutions for Top Blown Rotary Converter:
DIRECT BONDED MAG-CHROME BRICKS
MORTAR MIXES
Special Features:
Excellent resistance to heavy erosion, chemical attacks and thermal shocks
High resistance to infiltration of slag, matte and oxide
In this converter, copper matte and the limestone are reacted with oxygen enriched air to form blister copper and then separated from the slag by difference in specific gravity. Direct bonded Mag-Chrome Bricks from Dalmia GSB are highly resistant to heavy erosion.
These are the solutions for Mitsubishi Converter:
DIRECT BONDED MAG-CHROME BRICKS
MORTAR MIXES
Special Features:
Excellent resistance to heavy erosion
High resistance to infiltration of slag, matte and oxide
In this furnace blister copper is produced from matte, a process similar to the flash smelter process. In the flash converter lime is also used to form calcium ferrite slag with high copper oxide. Dalmia GSB’s Mag-Chrome Bricks are highly resistant to pyrochemical stresses caused by fayalatic slag and matte infiltration in the settler.
These are the solutions for Flash Converter:
MAG CHROME BRICKS made witch FUSED MAG CHROME GRAINS
CASTABLES & MORTARS
Special Features:
High resistance to high hot abrasion caused by the turbulence of gas laden particles along with thermal stresses in the reaction shaft
High resistance to pyrochemical stresses caused by fayalatic slag and matte infiltration in the settler